Electric 12000bph Water Bottle Filling Machine 8.7kw Power Making Line

 

Electric 12000bph SUS304 Water Bottle Filling Machine 8.7kw Power Making Line

 

Introduction

 

The mineral pure(purified water) 4-in-1 monobloc filling machine is mainly used for washing, fillling and sealing non-aerated carbon dioxide drink such as mineral water, pure water etc.

Bottle transportation adopts the neck-held technology ih the whole process with grippers instead of the traditional starwheel,it only needs to change or adjust a few spore parts without changing the equipment height while changing the bottle size,special designed stainless steel rinsing is solid and durable,and it won't touch the bottle screw part,which avoids second contamination.

 

 

Application

This water filling machine is used in the production of non-carbonated drink, such as mineral water and purified water, etc.

1. The suspending bottle-neck clamping design make the bottle stable during the high speed moving conditions. By changing a few parts, it can meet the need of different types of bottles easily.

2. The new generation of stainless steel grab is adopted and the grabs have no contact with the arew above the bottle's screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.

3. The advanced gravity filling technology used in this machine makes the filler quick,steady and accurate.

4. Magnetic torque is used for screw capping,and the power of screw capping can be adjusted steplessly. Capping is reliable and do no harm to the caps.

5. Advanced technologies,such as human-machine interface touch-screen and PLC program control are adopted in this machine.

6. All parts that directly contacting with water are made of high stainless steel. The critical electrical components are from famous international companies, such as mitsubishi, omron and other famous brands.

 

 

 

Feature

• The mineral water filling machine adpots advanced human-machine interface control. High quality international name brand key components
• Suspension bottle neck catcher structure allows the machine change the bottle type easily. By changing the valves, it also can be used as hot filling machine
• Spring type rinsing catcher can wash both inside and outside of the bottle
• High accuracy pressure water filling mechanism, ensure the height and quatity of the water filling
• Magnetic powered cap device ensures tightness and prevents damage of the caps
• Quiet, rotary cap unscrambler will not damage caps. Photoelectric sensor detect missing caps thus eliminating uncapped bottle spillage
• Built-in safeguard mechanism ensures the safety of operator and machine.
• High efficient air clean filter system ensures high sanitary requirements
• Low overall machine noise
• Self-lubricating system imported from America provides continuous smooth operation

Technical Parameter

Model CGFB16-16-12-6 CGFB18-18-18-6 CGFB24-24-24-8 CGFB32-32-32-10 CGFB40-40-40-12 CGFB50-50-50-15 Number of Sterilizing Head 16 18 24 32 40 50 Number of Rinsing Head 16 18 24 32 40 50 Number of Filling Head 12 18 24 32 40 50 Number of Capping Head 6 6 8 10 12 15 Rated Production Capacity 4000BPH 6000BPH 10000BPH 12000BPH 16000BPH 24000BPH Installed Capacity:(kw) 3.8 4.3 6.5 8.7 9.5 12 Overall Size L*W*H(mm) 3050*2000*2400 3170*2070*2400 4070*2350*2400 5100*2600*2400 6250*3050*2400 7500*3900*2400

 

 

 

 

 

1) The rotary wheel is a fully AISI304 stainless steel welded structure.

2) The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of AISI304 stainless steel, this bottle clamp is hygienic and durable.

3) The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water

4) Covering of bottle clamps and elevator are product of IGUS

5) The rinse is driven by driving system positioned inside machine frame via gear transmission

 

 

Filling part

 

1) The filler is designed and manufactured with application of Italy technology, providing

hardware guarantee for securing product quality and reducing loss.

2) Rotary wheel are fully made of stainless steel AISI304.

3) Filling valves are designed and manufactured with German technology, made of AISI316L, featuring high filling accuracy and high filling speed.

4) Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

5) All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free

bearing.

6) Hydraulic pump is float-ball controlled.

7) The filler is driven by driving system positioned inside machine frame via gear transmission.

 

 

Capping part

 

 

 

1) The capper is most precise part in 3 in 1 filling machine, because the quality of machine ism important to running credibility and product quality.

2) The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

3) It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

4) Highly effective acentric way for cap sorting to reduce the abrasion.

 

 

Features of bottle filling machine/line/equipments:

 

(1) This series beverage filling line,packaging line,production line production line collected washing, filling, capping, labeling and packing machines together.

 

(2) it is suitable for kinds of beverage production, like juice, tea production, simultaneously only change some spare part, then it can be used in the pure water, mineral water production line.

 

(3)adopts advanced normal pressure gravity for filling, the filling effect are fast, steady, quasi and equipped with the material recirculating system, realize back flow independently, not contract with material and avoiding second pollution and oxidation.

 

(4)This equipment can satisfy with filing request of lower than 95 hot filling, filling valves and pipes material are according to sanitation standard, at the same time.

 

(5)The CIP self-cleaning interface there is RO water rinsing device before capping ensure bottle mouth is clean. We adopt magnetic torque capping head.

 

(6)Labeling machine is designed by our self with stainless steel frame.

 

(7)Hot shrink packing machine adopted original imported parts from Germany, Japan. It is easy to adjust for different size of bottle and package.

 

(8)The whole beverage filling line adopts human-machine interface, touch-screen, PLC computer controller and other advanced technologies. With automatic inspect system of filing temperature automatic, caps supplying material, high-temperature alarm, low-temperature shutdown and automatic return, no bottle, no filling, wait when lack of bottle, lacking caps shutdown and so on, realize no bottle, no filling.

 

 

Our Services

 

1) One year warranty for the whole system.

2) Free equipment installation and debugging.

3) After one year, we can help you to maintain the machine and the accessories are provided only one the cost price.

4) We can provide internship service and help you train the operator and mechanic.

5) Free beverage production technology and process configuration.

6) We can help you to design the product line, workshop and provide turn-key project.

 

Company Information

 

Professional filling machine manufacturer---Zhangjiagang Jiayuan Machinery Co.,Ltd. is a professional beverage machinery manufacturer to produce beverage machine and water treatment equipment.

Our business philosophy is market-oriented, technology-guided, quality-based and customers-first. We now have passed ISO9001 international quality management system certification and own a perfect quality guarantee system.

The main products of our company contain: carbonated and non-carbonated beverage production line, pure water production line, juice, tea and alcohol and other liquids packed in bottle, barrel, can, glass, and others production lines.

With an experienced and professional team, we have exported our products to many countries and regions all over the world. Our products enjoy a good reputation among our customers. We sincerely welcome customers and friends from all parts of the world to contact us and seek cooperation for mutual benefits.