Customized Glass Bottled Filling Machine PCL control system

 

Customized Glass Bottled Filling Machine PCL control system

 

 

Introduction

 

JIAYUAN CGF series mineral water filling machine and packaging machinery is a self-developed new product by our R&D department to meet the requirement of multi-usage demands for our customers. The mineral water filling machine is consisted of ringsing-filling-caping all together. It can fill mineral water, pure water and distill water etc. JIAYUAN CGF mineral water filling machine adpots the suspension design. It allows the machine to fill different type of the bottles. It is normally used as mineral water filling machine. However, it can also be used for fill PET bottle with fruit juice and tea at high temperature by simply change tha valve. It can be connected with our others machines to form the mineral water filling production line.

 

 

Application

 

1. The suspending bottle-neck clamping design make the bottle stable during the high speed moving conditions. By changing a few parts, it can meet the need of different types of bottles easily.

2. The new generation of stainless steel grab is adopted and the grabs have no contact with the arew above the bottle's screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.

3.  Advanced technologies,such as human-machine interface touch-screen and PLC program control are adopted in this machine.

4. All parts that directly contacting with water are made of high stainless steel. The critical electrical components are from famous international companies, such as mitsubishi, omron and other famous brands.

 

 

 

Feature

 

• Magnetic powered cap device ensures tightness and prevents damage of the caps
• Quiet, rotary cap unscrambler will not damage caps. Photoelectric sensor detect missing caps thus eliminating uncapped bottle spillage
• Built-in safeguard mechanism ensures the safety of operator and machine.
• High efficient air clean filter system ensures high sanitary requirements
• Low overall machine noise
• Self-lubricating system imported from America provides continuous smooth operation

Technical Parameter

	CGF16-12-6	CGF18-18-6	CGF24-24-8
Productivity	2000-4000 BPH	4000-6000 BPH	8000-10000 BPH
Rinsing Head	16	18	24
Liquid Filling Head	12	18	24
Capping Head	6	6	8
Bottle Volume	350ml~2000ml±10ml	350ml~2000ml±10ml	350ml~2000ml±10ml
Bottle Diameter	φ50-90 mm	φ50-90 mm	φ50-90 mm
Bottle Height	150-310 mm	150-310 mm	150-310 mm
Filling Tolerance	±2%	±2%	±2%
Cap Size	28mm and 30mm PE Standard Caps	28mm and 30mm PE Standard Caps	28mm and 30mm PE Standard Caps
Air Pressure	0.5 MPa	0.5 MPa	0.5 MPa
Air Consumption	500 L/min	500 L/min	500 L/min
Filling Water Consumption	1.5 m3/h	3 m3/h	6 m3/h
Rinsing Water Consumption	0.5 m3/h	1 m3/h	2 m3/h
Motor Power	3.5kW	3.5kW	4kW
Voltage	380V	380V	380V
Dimension	(L×W×H) 2640×1520×2340mm	(L×W×H) 2816×1883×2340mm	(L×W×H) 3194×2054×2560mm
Weight	2500kg	3000kg	5300kg
Filling Principle	Gravity Filling	Gravity Filling	Gravity Filling

 

 

 

 

 

 

 

1) The rotary wheel is a fully AISI304 stainless steel welded structure.

2) The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of AISI304 stainless steel, this bottle clamp is hygienic and durable.

3) The rinse is driven by driving system positioned inside machine frame via gear transmission

 

 

Filling part

 

1) The filler is designed and manufactured with application of Italy technology, providing

hardware guarantee for securing product quality and reducing loss.

2) Rotary wheel are fully made of stainless steel AISI304.

3) Filling valves are designed and manufactured with German technology, made of AISI316L, featuring high filling accuracy and high filling speed.

4) Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

5) The filler is driven by driving system positioned inside machine frame via gear transmission.

 

 

Capping part

 

 

1) The capper is most precise part in 3 in 1 filling machine, because the quality of machine ism important to running credibility and product quality.

2) The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

3) It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

4) Highly effective acentric way for cap sorting to reduce the abrasion.

 

 

 

 

Features of bottle filling machine/line/equipments:

 

(1) This series beverage filling line,packaging line,production line production line collected washing, filling, capping, labeling and packing machines together.

 

(2) it is suitable for kinds of beverage production, like juice, tea production, simultaneously only change some spare part, then it can be used in the pure water, mineral water production line.

 

(3)adopts advanced normal pressure gravity for filling, the filling effect are fast, steady, quasi and equipped with the material recirculating system, realize back flow independently, not contract with material and avoiding second pollution and oxidation.

 

(4)This equipment can satisfy with filing request of lower than 95 hot filling, filling valves and pipes material are according to sanitation standard, at the same time.

 

(5)The whole beverage filling line adopts human-machine interface, touch-screen, PLC computer controller and other advanced technologies. With automatic inspect system of filing temperature automatic, caps supplying material, high-temperature alarm, low-temperature shutdown and automatic return, no bottle, no filling, wait when lack of bottle, lacking caps shutdown and so on, realize no bottle, no filling.

 

 

 

 

 

 

Our Services

 

1) One year warranty for the whole system.

2) Free equipment installation and debugging.

3) After one year, we can help you to maintain the machine and the accessories are provided only one the cost price.

4) We can provide internship service and help you train the operator and mechanic.

5) Free beverage production technology and process configuration.

6) We can help you to design the product line, workshop and provide turn-key project.